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GEAFOL Cast-Resin Transformers — Environmentally Friendly Dry-Type Transformers

Brochure · EN — Siemens Energy Transmission presentation (February 2021) introducing the GEAFOL cast-resin dry-type transformer portfolio: applications and ratings up to 50 MVA and 52 kV, the three product lines (GEAFOL Neo, GEAFOL, GEAFOL Converter Transformer, with copper-winding CARECO variants on request), the six headline benefit groups (safe and reliable, environmentally acceptable, economical, adaptable, compact, practically maintenance-free), the global cast-resin DT factory network across five plants, and a photovoltaic project reference in Brazil. Note: despite the staged filename, this document contains no wind-application content — it is the general GEAFOL portfolio presentation.

Ratings
≤ 50 MVA, ≤ 52 kV (portfolio maximum; GEAFOL Neo up to 6,3 MVA and 40,5 kV)
Product lines
GEAFOL Neo, GEAFOL, GEAFOL Converter Transformer; copper-winding variants named CARECO on request
Function
Convert voltage levels in distribution networks, serve as generator transformer, or operate static converters
Applications
Everywhere, particularly where special fire security, water protection or constructive regulations are required
Fan-cooling power boost
Increase of rating up to 50% by mounting of fans
Factory network
Five cast-resin DT plants: Kirchheim (DE, up to 50.000 kVA/52 kV), Jundiaí (BR, up to 25.000 kVA), Guangzhou (CN, up to 20.000 kVA), Guanajuato (MX, up to 5.000 kVA), Budapest (HU, up to 3.150 kVA)

Cast-resin dry-type transformer portfolio

GEAFOL cast-resin transformers are environmentally friendly dry-type transformers for use everywhere, however particularly where special fire security, water protection or constructive regulations are required. Their function is to convert voltage levels in distribution networks, as generator transformer or for the operation of static converters, with portfolio ratings of ≤ 50 MVA and ≤ 52 kV.

Main advantages named for the portfolio: practically maintenance-free; high overload capacity ensures high reliability; excellent fire behavior — flame resistant and self-extinguishing; environmental friendly technology, completely recyclable; practically no restrictions concerning place of installation; and available for practically all standards and regulations.

The portfolio comprises three product lines, summarized in the table below. On request, dry-type transformers with copper windings are also offered, named CARECO.

Product lineHighlightsRatings
GEAFOL NeoInnovative clean design; small dimensions and low weight; use almost everywhereup to 6,3 MVA; up to 40,5 kV
GEAFOLHigh efficiency → low TCO; with off-circuit or on-load top changer; compact designup to 50 MVA; up to 52 kV
GEAFOL Converter TransformerHigh short circuit withstand capability; high overload capability; high operational reliabilityup to 50 MVA; up to 52 kV

Main features and customers' benefit at a glance

The presentation groups the dry-type transformers' features and customer benefits into six categories, reproduced in the table below. Notable individual claims: the windings are free from partial discharges up to twice the rated voltage, ratings can be increased up to 50% by mounting fans, and installation at load centers permits optimum system design where high efficiency equals cost optimization.

CategoryFeatures
Safe and reliableHigh power-frequency voltage and impulse voltage strength; free from partial discharges up to twice the rated voltage; huge overload capability; moisture-resistant and tropicalized; high and low temperatures
Environmentally acceptableNo liquid insulator; low noise level; flame-resistant and self-extinguishing; recyclable
EconomicalInstallation at load centers permits optimum system design (high efficiency = cost optimization); simple rearrangement of power supplies when changing sites; no special rooms or protection needed
AdaptableIncrease of rating up to 50% by mounting of fans
CompactSmall ground area requirement
Practically maintenance-freeNo specific maintenance needed; only cleaning and inspection recommendation by system owners

A global operating dry-type distribution transformers business

The cast-resin DT factory network spans five plants on four continents, each building cast-resin distribution transformers up to the capacities listed below.

FactoryScopeMax. powerMax. voltage
Kirchheim, DECast resin DTup to 50.000 kVAup to 52 kV
Jundiaí, BRCast resin DTup to 25.000 kVAup to 40,5 kV
Guangzhou, CNCast resin DTup to 20.000 kVAup to 40,5 kV
Guanajuato, MXCast resin DTup to 5.000 kVAup to 40,5 kV
Budapest, HUCast resin DTup to 3.150 kVAup to 40,5 kV

Reference: photovoltaic plants in Brazil

The presentation closes with a project reference: GEAFOL cast-resin transformers supplied for a photovoltaic plant in Brazil (FY20). Highlights: low losses transformers for a booming market, and a customized design for 30 plants in more than 17 cities in Brazil. Product specification: 1000 kVA 13,8/0,6 kV ANAN; 500 kVA 13,8/0,6 kV ANAN; outdoor solution IP54. (Project, customer and destination names on the reference slide are omitted here per the customer-privacy guardrail.)

Figures & drawings

Click any figure to enlarge.

Cover slide: GEAFOL Cast-Resin Transformers — environmentally friendly dry-type transformers, with a GEAFOL Neo unit rendering (page 1).
Cast-resin DT portfolio: applications, function, ratings and main advantages, alongside the GEAFOL Neo, GEAFOL and GEAFOL Converter Transformer product lines (page 2).
Global cast-resin DT factory network map: Kirchheim (DE), Jundiaí (BR), Guangzhou (CN), Guanajuato (MX), Budapest (HU) with per-plant kVA/kV capacities (page 4).

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