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SITRAM Multisense 9 – Monitoring and Diagnostics

Brochure · EN — Brochure for the SITRAM Multisense 9, Siemens Energy's online multi-gas DGA (Dissolved Gas Analysis) monitor that analyzes the concentration of eight dissolved gases (H2, C2H2, CO, CO2, CH4, C2H4, C2H6, O2) and moisture in transformer insulating oil (mineral and ester oil) to indicate deviations and evolving faults. Headspace-principle sampling with a patent-pending oil sampling system, NDIR and micro-electronic gas sensors with no consumables or moving parts, direct one-man mounting on a single free transformer valve (G1½ DIN ISO 228-1 or 1½” NPT ANSI B 1.20.1), aluminum IP55 housing rated -55 °C … +55 °C ambient, and Ethernet/RS 485 Modbus communication (optional GSM, DNP3, IEC 61850).

Monitored quantities
8 fault gases (H2, C2H2, CO, CO2, CH4, C2H4, C2H6, O2) and moisture (H2O) in transformer insulating oil
Supported fluids
Mineral oil; synthetic ester on request
Auxiliary supply / power
120 V or 230 V (-20% +15%) AC 50/60 Hz or DC, other nominal voltages on request; max. 600 VA
Housing / dimensions / weight
Aluminum, IP55; W 263 x H 263 x D 327.5 mm; approx. 15 kg
Operating conditions
Ambient -55 °C … +55 °C (display function locked below -10 °C); oil temperature -20 °C … +90 °C; oil pressure 0 – 800 kPa
Valve connection
G1½ DIN ISO 228-1 or 1½” NPT ANSI B 1.20.1 — only one free transformer valve required
Communication
Ethernet 10/100 Mbit/s copper (RJ45) or fiber-optical (SC Duplex) with proprietary or MODBUS TCP protocol; RS 485 (proprietary or MODBUS RTU/ASCII); optional GSM, DNP3, IEC 61850

Introduction

In their average lifetime of 40 years, transformers endure various forms of stresses that can result in different kinds of failures (electrical, thermal, chemical, or mechanical). Transformer failures may cause e.g. costly damages of primary and secondary equipment, outages, environmental cleanup charges and a loss of reputation.

DGA (Dissolved Gas Analysis) monitoring with SITRAM Multisense 9 helps utilities to prevent transformer failures.

SITRAM Multisense 9 indicates deviations and evolving faults by analyzing the concentration of eight dissolved gases in transformer insulating oil (mineral and ester oil), and moisture. This helps to predict and prevent the fault types listed below (each fault pattern is tied to the gas monitored).

Monitored gasFault types indicated
C2H4High temperature thermal faults, overheated oil
H2Partial discharge, thermal faults, power discharges, rust, galvanized parts, stainless steel, sunlight
CH4Corona partial discharge, low & medium temperature thermal faults
COThermal fault involving cellulose, gradually from oil oxidation
CO2Normal aging, thermal fault involving cellulose
C2H2Hot spot, low energy discharge, high energy discharge (arc)
C2H6Low & medium temperature thermal faults, local overheating
O2Exposure to atmosphere (air), leaky gasket (under vacuum), air breathing conservator, leaky bladder

Key advantages

Measurement technology with no consumables (e.g., reference gas) or regular maintenance effort. A display and keypad enable comprehensive configuration and setup without an additional computer, and advanced software runs both on the unit and via PC.

The unit is directly mounted to the transformer — no piping, no frame or stand, one-man work — and only one free transformer valve is required (G1½ DIN ISO 228-1 or 1½” NPT ANSI B 1.20.1). There is no operational interruption of the transformer during installation and commissioning.

Robust, NDIR measurement technology without moving parts or reference gas, in a compact design with no moving parts.

Summary

Prevention of transformer failures: early fault detection and diagnosis with online dissolved gas analysis (DGA) by monitoring 8 fault gases and moisture.

Easy installation: directly mounted to transformer, only 1 free flange required, no additional piping, frames or stands required.

Easy operation: no consumables, no periodic maintenance.

Technical details — General

General electrical, mechanical and environmental data as printed in the brochure. Note 1) defines the supply tolerance bands: 120 V → 120 V -20% = 96 Vmin, 120 V +15% = 138 Vmax; 230 V → 230 V -20% = 184 Vmin, 230 V +15% = 264 Vmax.

CharacteristicSpecification
Optional nominal voltages of auxiliary supply120 V -20% +15% AC 50/60 Hz or 230 V -20% +15% AC 50/60 Hz or 120 V -20% +15% DC or 230 V -20% +15% DC; other nominal voltages on request
Power consumptionmax. 600 VA
HousingAluminum – IP55
DimensionsW 263 x H 263 x D 327.5 mm
Weightapprox. 15 kg
Operation temperature (ambient)-55°C … +55°C; below -10°C display function locked
Oil temperature (in the transformer)-20°C … +90°C
Storage temperature (ambient)-20°C … +65°C
Oil pressure0 – 800 kPa
Supported fluidsMineral oil; synthetic ester on request
Connection to valveG1½ DIN ISO 228-1 or 1½” NPT ANSI B 1.20.1

Safety

CharacteristicSpecification
Insulation protectionIEC 61010-1:2002
Degree of protectionIP-55, CE Certified

Operation principle

Miniaturized gas sample production based on the headspace principle (no membrane, negative pressure proofed), with a patent-pending oil sampling system (EP 1 950 560 A1).

Sensing chain: a near-infrared gas sensor unit for CO, C2H2 and C2H4; a near-infrared gas sensor unit for CO2, CH4 and C2H6; a micro-electronic gas sensor for H2 and O2; a thin-film capacitive moisture sensor (H2O); and temperature sensors for oil and gas temperature.

Measurements

Measuring ranges and accuracies per gas as printed. Brochure footnotes: (2) according to headspace extraction method described in IEC 60567:2011; (3) accuracy of the detectors during calibration process under controlled laboratorial conditions; (4) related to temperatures ambient +20°C and oil +55°C, considering mineral oil type without ageing factors and additives. All values in the Accuracy column carry footnote (2) in the original.

GasRangeAccuracy (3)Expected operational LDL and accuracy (4)
H25 … 10,000 ppm±5% ±5ppm±15% ±25ppm
C2H21 … 10,000 ppm±5% ±1ppm±20% ±5ppm
CO20 … 10,000 ppm±5% ±20ppm±20% ±25ppm
CO220 … 20,000 ppm±5% ±20ppm±20% ±25ppm
CH41 … 5,000 ppm±5% ±1ppm±20% ±25ppm
C2H41 … 10,000 ppm±5% ±1ppm±20% ±10ppm
C2H61 … 10,000 ppm±5% ±1ppm±20% ±15ppm
O21,000 … 50,000 ppm±10% ±1000ppm±10% ±1000ppm
H2O1 … 100 %±3% ±1ppm±3% ±3ppm

Input / Output

QuantityTypeRange / Control voltage
10 xAnalogue outputs0/4 … 20 mADC
10 xDigital outputs12 VDC

Communication

Ethernet 10/100 Mbit/s copper-wired (RJ45) or fiber-optical (SC Duplex), with proprietary or MODBUS TCP protocol.

RS 485 with proprietary or MODBUS RTU/ASCII protocol.

Optional: GSM, DNP3, IEC 61850.

Figures & drawings

Click any figure to enlarge.

SITRAM Multisense product photo from the brochure cover page: compact valve-mounted DGA monitor with integrated display and keypad, light-grey housing with dark rear section (page 1).

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